Electroless Nickel Plating

Electroless Nickel Plating

Electroless Nickel coatings have many unusual properties which make them suitable for wide range of functional applications. Most applications take advantage of the hardness, lubricity, corrosion resistance, electrical and magnetic properties as well as its ability to cover complex geometries internal as welll as external surfaces.

PROPERTIES

CORROSION RESISTANCE

A pit-free, barrier coating with excellent resistance to attack by all. Can withstand 1000+ hours in salt spray test in accordance with ASTM B 117.

WEAR RESISTANCE

Coating's hardness is 480- 500 1HN as deposited and can be increased up to 1000 VHN with heat treatment at 400 C for 1 hour. Value of Taber Wear Index for heat treated is 4 mg/1000 cycles.

ADHESION

Excellent adhesion can be achieved on wide range of substrates including steel, aluminum and copper alloys. Typical bond strength on iron is 340-410 MPa and on aluminum is 100-240 MPa.

UNIFORMITY

The deposit is uniform throughout the surface irrespective of shape. Uniform deposition leads to low Coefficient of friction 0.09< COF< 0.40.

STRUCTURE

The coating's composition is an alloy of 6-9% alloy of Phosphorus in Nickel and is completely amorphous as plated. During heat treatment, particles of Ni3P precipitate and coating crystallizes.

COEFFICIENTS
  • Melting Point - 890 C
  • Density - 7.75 gm/cm³
  • Modulus of Elasticity - 200 GPa
  • Thermal conductivity - 0.08W/cm-K
  • Electrical Resistivity - 90 πΩ-cm as deposited

APPLICATIONS

Automative Industry
  • Heat Sinks
  • Pistons
  • Hose Bearings
  • Gear, bushings
  • Cams, Carburetors
  • Brake cylinders, brake pad holders
  • Shock absorbers
Electrical Motors
  • Variable speed shafts
  • Rotor blades, starter rings
Railroad
  • Diesel Shafts
  • Trunions
Aircraft
  • Struts
  • Landing Gears
  • Hydraulics
  • Gear, bushings
  • Turbine parts
  • Propellers
  • Engine Overhaul
  • Compressor case, stators, spacers, blades
Textile
  • Drop Wires
  • Spinnerettes
  • Feed rolls
  • Thread guide
  • Spools
  • Combs
  • Heddles
  • Bobbins
Chemical, Oil & gas
  • Control, safety, flow control values
  • Extruders
  • Pumps
  • Stirrer/ Blenders
  • Couplings
  • Heat Exchanges
  • Heddles
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